Waste Tyre Recycling Plant in Rajkot, Gujarat - Luzon India Waste Tyre Recycling Plant in Rajkot, Gujarat - Luzon India
About Luzon India
Advanced Waste Tyre Recycling & Pyrolysis Solutions
Luzon India specializes in the design and supply of advanced waste tyre recycling and pyrolysis plants. We provide reliable solutions for converting end-of-life tyres into valuable resources while supporting efficient and responsible waste management.
Our product range includes waste tyre recycling plants, tyre pyrolysis plants, continuous and semi-continuous pyrolysis plants, and high-performance pyrolysis machines. With a focus on dependable technology, efficient operation, and sustainable practices, Luzon India helps businesses build practical solutions for tyre waste recovery.
Sustainable Recycling
Reliable technology for
sustainable waste recycling

Features :

The fully continuous tyre pyrolysis plant is designed to recycle waste tyre and rubber materials into valuable by-products such as:

  1. Capacity 60-80 T tyre per day, materials needs to be smaller than 20mm discharging 24 hour per day.
  2. Whole equipment adopt modular design, assembled in fabrication.
  3. No need for foundation, easy to be transported to another project.
  4. Fully enclosed production, special sealing system to guarantee safety no dust flying.
  5. Special emission purification system.
  6. Customized design, configuration adjusted to meet your different requirements.
  7. Modular design cooling system, combining oil gas cooling system.
  8. Auto screw discharging system, with water cooling, make sure high efficiency, production safety, fully environmental standards, better care workers' health.
  9. Steel structure burner and reactor base, reduce civil works, and shorten installation time.

“Transforming Waste Tyre into Valuable Resources

Advantages Description
High Productivity

1. High Productivity

Continuous operation allows uninterrupted processing and maximum output capacity.

Fully Automatic Scada & PLC Control

2. Fully Automatic Scada & PLC Control

Advanced SCADA & PLC control system ensures stable operation with minimal manpower.

High Oil Yield

3. High Oil Yield

Optimized pyrolysis technology provides maximum conversion efficiency.

Energy Saving

4. Energy Saving

Recycled combustible gas is reused as heating fuel, significantly reducing fuel consumption.

Environment Friendly

5. Environment Friendly

Closed-loop system with emission treatment minimizes pollution.

Low Operating Cost

6. Low Operating Cost

Reduced labor requirement and energy recycling lower operational expenses.

Long Equipment Life

7. Long Equipment Life

Indirect heating technology reduces reactor damage and increases durability.

Plant equipment
The Process

Five Capabilities. One Output.

01

Highly Efficient Processing

The equipment is typically designed to efficiently process used tyre, ensuring a fast and effective conversion process to minimize processing time and resource waste.

02

Versatility

Tyre pyrolysis equipment may feature versatility, capable of handling various types and specifications of used tyre to adapt to different waste sources.

03

Environmentally Friendly Design

Modern tyre pyrolysis equipment often emphasizes environmentally friendly design, employing advanced technologies and processes to minimize emissions and environmental impact.

04

Product Diversity

Certain tyre pyrolysis equipment can produce a variety of products such as fuel oil, carbon black, and steel wire, enhancing the diversity of resource recovery.

05

Economic Viability

Considering investment and operational costs, tyre pyrolysis equipment may be designed as an economically viable solution, making it more attractive in commercial and industrial settings.

Final Product
Approximate Yield

Pyrolysis Oil

38% – 42%

Carbon Black

40% – 42%

Combustible Gas

12% – 16%

*Output percentage may vary depending on tyre quality and moisture content.

Luzon India Recycling and Pyrolysis Solutions
Our Services
Complete Solutions for Tyre Recycling & Pyrolysis
Plant Installation
Professional installation of tyre recycling and pyrolysis plants for smooth and efficient operation.
Plant Customization
Customized recycling and pyrolysis solutions designed according to specific processing and production needs.
Tyre Pyrolysis Plant
Machinery Supply
Supply of reliable pyrolysis machines, tyre recycling equipment and complete plant solutions.
Technical Support
Dedicated technical assistance to help maintain efficient and dependable plant performance.
Luzon India
Need a Complete Tyre Recycling or Pyrolysis Solution?
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Why Choose Luzon India
Reliable Solutions for Tyre Recycling & Pyrolysis
Advanced Technology
Modern technology designed for efficient waste tyre recycling and pyrolysis processing.
Customized Solutions
Recycling plants and pyrolysis machines designed to meet different processing and production requirements.
Reliable Performance
Robust equipment focused on consistent operation, efficient processing and dependable performance.
Technical Support
Complete technical assistance for plant selection, installation, commissioning and operational support.
Working Process
Efficient Steps for Tyre Recycling & Pyrolysis
1
Waste Tyre Collection
2
Tyre Preparation
3
Pyrolysis Processing
4
Oil & Gas Recovery
5
Carbon Black Separation
6
Recovered Material Output
Testimonials
What Our Customers Say About Luzon India
Pankaj Verma

“Luzon India provided an efficient and practical recycling solution for our business.”

Pankaj Verma
Pankaj Verma
Tyre Recycling Client
Ankita Sharma

“Good equipment, smooth installation and excellent technical assistance.”

Ankita Sharma
Ankita Sharma
Plant Operator
Sheetal Jangid

“Professional team with good technical knowledge. Highly satisfied with their service.”

Sheetal Jangid
Sheetal Jangid
Recycling Business Owner
Jay Bhardwaj

“Excellent plant quality and reliable performance. We are happy with Luzon India’s support.”

Jay Bhardwaj
Jay Bhardwaj
Director, Shree Feed Industries
FAQ
Frequently Asked Questions About Tyre Recycling & Pyrolysis
  • What is a waste tyre pyrolysis plant?
    A waste tyre pyrolysis plant is designed to process waste tyres through thermal decomposition and recover useful outputs such as pyrolysis oil, carbon-based material and combustible gas.
  • What types of tyre recycling plants does Luzon India offer?
    Luzon India offers waste tyre recycling plants, tyre recycling plants, waste tyre pyrolysis plants, tyre pyrolysis plants, continuous pyrolysis plants, continuous tyre recycling plants and semi-continuous tyre pyrolysis solutions.
  • What is a continuous pyrolysis plant?
    A continuous pyrolysis plant is designed for continuous processing, allowing material to be fed and processed on an ongoing basis rather than operating only in individual batches.
  • Can Luzon India provide customized recycling solutions?
    Yes. Luzon India provides tyre recycling and pyrolysis solutions based on specific processing requirements, plant configuration and operational needs.
  • Does Luzon India provide technical support?
    Luzon India provides technical assistance related to plant selection, installation, commissioning and operational support for its recycling and pyrolysis solutions.
Luzon India Tyre Pyrolysis Plant
Technical Support
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